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Ocular Chemical Burns

BASICS

Description

  • Chemical injury to the eye is a true ophthalmologic emergency with potential for rapid, permanent, and devastating damage.
  • Alkali burns: More severe—alkalis (e.g., ammonia, lye) penetrate eye rapidly, causing deep necrosis.
  • Acid burns: Less severe—cause protein coagulation, which limits further penetration, but still can cause significant injury. Hydrofluoric acid acts more like an alkali, with deep penetration and systemic toxicity.
  • Systems affected: eye, skin/exocrine, nervous system

EPIDEMIOLOGY

  • Incidence: 5–6/100,000/year; accounts for 11–22% of all ocular injuries
  • Peak ages: median 32 years; highest risk: children 1–2 yrs
  • Male > female
  • Most common in workplace and at home

ETIOLOGY AND PATHOPHYSIOLOGY

  • Alkali (pH >7): Ammonia, lime, lye, ammonium hydroxide; rapid tissue penetration and necrosis, long-term risk of elevated intraocular pressure (IOP)
  • Acid (pH <7): Sulfuric, hydrochloric, acetic acids; form protein barrier, but may cause significant scarring; hydrofluoric acid can penetrate deeply, bind Ca/Mg, and cause systemic hypocalcemia
  • Risks: Industrial/chemical work, cleaning agents, cement/plaster, battery explosions, assault

GENERAL PREVENTION

  • Use of safety goggles
  • Training for safe chemical handling

COMMONLY ASSOCIATED CONDITIONS

  • Facial/eyelid burns
  • Trauma, other burns

DIAGNOSIS

History

  • Symptoms: Pain, photophobia, blurred vision, foreign body sensation
  • Exposure details: chemical, volume, pH, temperature, duration, area affected

Physical Exam

  • Corneal opacification (alkali > acid), ground-glass cornea (acid), decreased vision
  • Check for eyelid involvement, conjunctival blanching, limbal ischemia

Differential Diagnosis

  • Thermal burns, traumatic corneal abrasion, infectious keratoconjunctivitis, ruptured globe, foreign body

Diagnostic Tests

  • Immediate pH measurement (litmus paper) of both eyes
  • Irrigation must not be delayed for further testing
  • Imaging: CT if intraocular or orbital foreign body suspected (MRI contraindicated)
  • Full eye exam: Visual acuity, IOP, slit-lamp, fluorescein staining, fundus if possible

Grading Injury

  • Use Roper-Hall or Dua classification to guide prognosis and treatment (extent of limbal/conjunctival involvement)

TREATMENT

Immediate

  • Start copious irrigation with any available nontoxic fluid immediately (do not wait for ED arrival)
  • Irrigate until pH neutral (7.2 ± 0.1), check every 30 min; may require 15–30 min (mild) up to 2–4 hours (severe)
  • Remove all chemical reservoirs by eyelid eversion; sweep fornices to prevent adhesions
  • Use topical anesthetic for comfort

First-Line Medications

  • Broad-spectrum topical antibiotic (e.g., bacitracin-polymyxin B ointment, ciprofloxacin drops)
  • Artificial tears (preservative-free) q1h initially
  • Cycloplegics (cyclopentolate 1% TID) for photophobia/uveitis
  • Topical corticosteroids (prednisolone 1% q1–2h, up to 7–10 days if epithelium intact; rapid taper)
  • Oral prednisone (20–60 mg daily for 5–7 days if severe)
  • Vitamin C (ascorbic acid): 500 mg PO QID and/or topical 10% solution q2h to reduce corneal thinning
  • Acetylcysteine (10–20% topical q4h) may aid healing
  • IOP-lowering agents if IOP >30 mmHg (e.g., timolol, acetazolamide)
  • Bandage contact lens (high oxygen permeability) may help healing

Cautions

  • Topical steroids: prolonged use (>6 days) can impair healing—use under ophthalmologist’s supervision
  • Avoid systemic tetracycline in children <8 yrs/pregnancy
  • Monitor for systemic side effects with IOP-lowering drugs

Adjuncts & Advanced Therapies

  • Biologic fluids (umbilical cord serum, autologous serum, platelet-rich plasma, amniotic membrane drops)
  • Amniotic membrane transplantation, limbal stem cell transplant (for severe/recurring cases)
  • Tissue adhesive or tectonic keratoplasty for corneal perforation

Surgery

  • Débridement of necrotic tissue
  • Tenoplasty, conjunctival/mucosal grafting, keratoplasty (for severe or persistent defects)
  • Enucleation for blind, painful eye (rare)

ONGOING CARE

Follow-Up

  • Daily to weekly exams initially, depending on severity
  • Monitor visual acuity, healing, IOP, infection
  • Admit if noncompliant, pediatric, or severe burns

Patient Education

  • Immediate irrigation after exposure
  • Eye protection for future
  • Compliance with medications, close follow-up

PROGNOSIS

  • Depends on injury severity: mild burns often recover, severe burns risk permanent vision loss
  • Increased limbal and conjunctival involvement → worse prognosis

COMPLICATIONS

  • Dry eye (keratoconjunctivitis sicca)
  • Corneal ulcer, perforation, scarring
  • Glaucoma, cataract
  • Symblepharon (adhesions), cicatricial entropion/ectropion
  • Orbital compartment syndrome
  • Phthisis bulbi, blindness

ICD-10 Codes

  • T26.50XA Corrosion of eyelid/periocular area, initial encounter
  • T26.60XA Corrosion of cornea/conjunctival sac, initial encounter
  • S05.00XA Inj conjunctiva and corneal abrasion w/o foreign body, initial

Clinical Pearls

  • Immediate irrigation (any available clean water) is critical—do NOT delay.
  • Alkali burns penetrate deeper and are more severe than acid.
  • All cases need urgent ophthalmology evaluation.
  • Prognosis is guarded; time to irrigation and severity of initial injury are major determinants of outcome.